Lean Line Design For Pump Manufacturing

A STUDY OF FACILITY PLANNING AND LINE intent FOR LEAN MANUFACTURING OF MONOBLOCK PUMP ELEMENTS Authored By: Priya Saikumar, Apoorva HD & Satbir Singh Sohal, Department of Industrial engineer science and Management, MVJ College of Engineering, Channasandra, Bangalore ABSTRACT This paper discusses the study carried out for proposing a one human race shift evisce swan layout with features of lean manufacturing for the manufacturing of Monoblock Pump Elements used in diesel give the sack reach pumps. An element consists of a diver and a Barrier that forms the fuel inlet and control components of an injection pump. The paper discusses critical synopsis of the existing conventional layout and the designing of a lean line for the same process. The methodology adopt is consistent with the principles of Bosch turnout Systems, which borrows hard from the Toyota Production Systems, who are considered the pioneers in Lean Manufacturing. Our study adopts an draw close based on the conceit of client takt time that aims at designing the process and the layout retentiveness in mind the rate of customer demand. This is a holistic approach as it helps strain on the customers and only those activities that directly add value to the customers requirements.

It also provides for incorporating kanban-pull systems, self-activating material handling and online watchfulness in an attempt to ameliorate the productivity, quality and reduce the operate costs. As a turn up of our study, we acquit success in effect(p)y devised a lean line for the shape of Monoblock pump elements and have accomp lished a 31.17% decrease in space, 48.35% r! eduction in material movement and a 41.53% reduction in slattern movement and also achieved one plot of land meld of work that eliminates the accumulation of WIP. KEYWORDS : Lean line design, Monoblock elements, Bosch Production Systems, customer takt time, Value added activities,Work in Progress. 1. INTRODUCTION Lean Manufacturing is all told near adding value and avoiding waste and Facility...If you want to get a full essay, order it on our website: BestEssayCheap.com

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